the excellent guidance of Andrew
In how not to do it!
To be on the safe side I would not remove more than 1/3 of your biological media at once...
I think this was just an experiment to see what difference it made.
Let's look at filter 'Pump output' and 'Filter circulation' as Fluval call it.
You can see the massive difference in pump output compared to filter circulation or actual flow rate as I think most of us know it.
My filter is a fluval 406(1450lph)with the baskets half full of noodles.
Did you know this was the case John?
All information taken from the links below:
http://www.fluvalaquatics.com/media/pdf/fluval-freshwater-brochure.pdf
http://www.fluval-g.com/filterspecs_e.php
http://www.fluvalaquatics.com/us/freshwater/aquarium-filtration/series/fx-series/
As I said before I had a spraybar with my Fluval G6 but the length and design didn't suit me; when I did give it a trial it restricted flow with the slightest bit of build up which leads me to believe they must of calculated holes to give just enough total area.
The supplied spraybar has 14 x 3mm holes giving a total area of 98.96
BUT as I say this is either just enough or not quite enough.
When I drill out my new spraybar I'm going to aim for just a little bit more total are than the supplied one. (after testing by blocking up my existing one with tape)
I'm lucky as I can see if my filter flow on the screen so if it is being restricted I know, you don't have this luxury.
I’m thinking something along the lines of 20 holes would be required but perhaps at 5ml rather than 4ml
So at the moment you have 48 x 4mm holes which gives you a total area of 603.36
If you were to make it 20 x 4mm holes that would give you a total area of 251.4 and
If you were to make it 20 x 5mm holes that would give you a total area of 392.6
Looking at the comparison between the FX4 and G6 the difference in pump output isn't all that different but the filter circulation is very much so.
If you are to block off holes in you spraybar so you have 25 x 4mm left open and see how that is I don't think you will have any problem and if it isn't enough reduce it down to 20 x 4mm and see how that is.
I think I would be comfortable doing that if it was my filter looking at what I know about the G6, it's supplied spraybar and how it performs.
I'd be tempted to try it first without any media in the filter then see how it is when you add it.
Maybe you could ask Fluval quite how smart the 'Smart pump technology' is in the FX filter.
I do know they don't like you running anything inline or using anything but the supplied fittings or ones designed and sold by them.
I wonder what other peoples' thoughts are?
Keep us updated
Andrew