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DIY Project DIY internal filter

Someoldguy

New Member
Joined
13 Sep 2024
Messages
19
Location
NE USA
Looking for some input from the masses :
I find myself the owner of a Lifegard 16 gallon bookshelf aquarium . Around 33 inches wide , 11 high , and 9 7/8 deep .Originally it was going on a bookshelf of sorts , but things changed . I want to set it up on a custom stand , but that will be a while down the road , work needing to be done on the room where it’s intended to be placed . So for now its’ location will be on an open legged side table . This presents a problem regarding filtration as I’d originally wanted to use an Eheim 2211 . But I don’t want the filter visible under the table ; nor do I want to use a HOB unless I absolutely have to . So I’m left with an internal filter of some type . The tank’s depth of 9 7/8 (9 ¼+ inside) inches makes it too shallow for a mattenfilter , or for that matter a corner mattenfilter of some sort . Commercial internal filters all seem to be lacking in media capacity or have some other attribute that , for me , rules them out . This means I’ve gotta build my own. Probably right after the holiday hysteria dies down a bit . Gotta get through Christmas first .
If I build an acrylic box 3” wide or so by the depth and slightly less than the height of the tank , it could be packed with 10 and 20 ppi foam and a small powerhead and used as an internal filter with much more media than any internal filter I’ve been able to find , plus I’ll still have a 30” wide or so area for plants and fish.
I can use materials I’ve got left over from previous projects . The way it looks at this point is I’ll need to get some ¼” black acrylic for the box front , and sides. I’ve got foam ,2 pumps, eggcrate light diffuser , stainless steel mesh and a bunch of thin and thick acrylic and other plastic bits. Plus I’ll get to play around in my nicely equipped workshop . Haven’t done that in a while.
The pumps I have are an Eheim compactON 300 ; and a compactON 600. Eheim rates the 300 at 79 US gal/hr (300 l/hr) wide open ; and the 600 at 159 gal/hr wide open. External size is the same for both .
Eheim rates the 2211 flow the same as the 300 ; so it seems that , on paper at least ,I’m building what is essentially a 2211 in a box.
Making a plywood mock-up for the critical dimensions will save me some headaches ; I can make mistakes before I spend time messing up some good acrylic. I’ll use ½”and ¼” plywood because I have it , plus it’s thick enough to use screws for assembly .

Diagram didn't download real well , DWG/DXF to Jpeg didn't work out .

No idea yet as to how the pump is attaching to the discharge , or for that matter , what the discharge port in the side will look like. Maybe I’ll try drilling discharge holes the same size , or maybe the same area , as the 2211 spraybar and see what happens . I’ll have to space the holes closer , though. Or maybe a slot like the other Eheim 2211 outlet pipe. Or maybe build up an external spray bar and stick it on to the outside of the case . Or maybe make it from round tubing and removable like the original Eheim bar .
Inlet : Start port opening around 1 3/4 (?) down from the top of the filter box . Use 16 mesh stainless steel screen . Arrange it so stainless screen can be slid out for cleaning . Or , see if I can cut 1/16” wide slots , as in a weir , but spaced down from the top of the filter .






 
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I built one. https://www.ukaps.org/forum/attachments/img_9626-jpg.171486/ just in case it helps you.
The one thing I would change is to have a separate compartment for the course, medium and fine filter sponges and have them upright and full depth of filter. At present it is a bit of a pain cleaning them as I have to take out all 3 at once disturbing the stuff they have caught, making a cloud of junk that goes straight into the pump.
I built mine round the pump dimensions. Printed my own spray bar to stick on the front. Now I have added another that is upright with a T connector to get flow along the back glass as well as the surface agitation. Seems to help the flow right round the tank.
 
@The grumpy one ... Thanks for the image of your filter . My concept has the varying porosities of foam stacked as can be seen in the (finally) decent image below . Putting them side by side as you suggest might be a good idea , if I'm able to figure a 3 chambered design that'll fit within my space limitations . The big issue might be the pump chamber which is pretty much to scale in my drawing . I've got a 3d solid model of the pump I did in Inventor some years back , maybe I'll try to do a 3d model of the filter if I have time over Christmas week and see what I can come up with . I've only got 9 1/4 x 3 - 3 1/2 to play with so things are tight . Or maybe I'll just fool around with the plywood mockup and see what I can come up with .

YAY!!! A readable image !
lifegard16 filteraf.png
 
A lot of work? The small Aquael internal filters work well for me for water agitation and physical water filtration, easy to clean and hide. Also they are black so if you have a black pvc cover on your tank they become pretty much invisible. Plus they are inaudible.
 
I agree it is probably over engineered for what you'd actually need - I'm presuming it's a planted tank? You pretty much just need some circulation. I use a powered sponge filter but extended the intake/foam capacity with these: Poret® Sponge Replacement for Aquael Pat Mini Filter 20cm - Envobee Shrimp

However, sometimes it's just fun to play and create things, so if you want to build something go for it. It might help to look at sump designs for inspiration. I might be reading the diagram wrong, but to me it looks like water would probably be inclined to flow in, over the top of the divider and straight to the pump/outlet, where as I think you want to force it down and up again? Your centre piece of egg crate would need to be on it's side too otherwise it will seal it.

Definitely make the inlet removable for cleaning if you are going with fine stainless steel as they can clog with plant leaves.... you'd also want to account for what will happen if it does clog. I'd suggest having duplicate screens for easier cleaning so you can just swap them out to clean at your leisure. Particularly if you have small fish/shrimp that will take the opportunity to sneak in.
 
A lot of work? The small Aquael internal filters work well for me for water agitation and physical water filtration, easy to clean and hide. Also they are black so if you have a black pvc cover on your tank they become pretty much invisible. Plus they are inaudible.

I agree it is probably over engineered for what you'd actually need - I'm presuming it's a planted tank? You pretty much just need some circulation. I use a powered sponge filter but extended the intake/foam capacity with these: Poret® Sponge Replacement for Aquael Pat Mini Filter 20cm - Envobee Shrimp

However, sometimes it's just fun to play and create things, so if you want to build something go for it. It might help to look at sump designs for inspiration. I might be reading the diagram wrong, but to me it looks like water would probably be inclined to flow in, over the top of the divider and straight to the pump/outlet, where as I think you want to force it down and up again? Your centre piece of egg crate would need to be on it's side too otherwise it will seal it.

Definitely make the inlet removable for cleaning if you are going with fine stainless steel as they can clog with plant leaves.... you'd also want to account for what will happen if it does clog. I'd suggest having duplicate screens for easier cleaning so you can just swap them out to clean at your leisure. Particularly if you have small fish/shrimp that will take the opportunity to sneak in.
Yup , sure is a lot of work . And I've no doubt I could get away with a small internal filter , or , for that matter , a sponge filter with a small powerhead .
One of the reasons I'm embarking on this lunacy is to keep myself mentally and (somewhat) physically intact . I've been retired for some time now and realize the importance of having something to do ; rather than just sitting around yelling at the local kids to get off the grass ; or becoming mentally ossified on Facebook &c. . So think of this as therapy for the aged 🙂. You gotta keep busy !
@tam ... You're right about the center egg crate . The bottom pieces are only one or 2 'squares' that will be positioned to support the upper egg crate sections . There'll be a void under the divider to allow flow under and thence to the pump . 2 screens is a good idea as the tank will certainly be used for small , maybe very small , fish . Think Ps. annulatus ; Neoheterandria elegans size critters . As of now , the center divider will also be removable to make removing the sponges a bit easier .
 
Worth thinking about little fish on the outlet too - keep the hole through as snug as possible or incorporate a 'washer' on the outside to cover a larger hole. Being able to take the pump out easy is another one of those little niggles that you get on shop brought that's definitely worth a bit of time if you can figure out a way to make it very simple.

Not sure what your climate is like but I like adding air when it's very hot and one feature I really like is the venturi on the outlet pipe as I can twist the thingybob and get air without running a separate airpump. It's like this: https://discover.hubpages.com/animals/How-To-Use-A-Venturi

1734879466195.webp

The section with the outlet fits between the pump outlet and outflow nozzle so it's removable the rest of the year (if you want) but I usually just have it sat there in case I want it on.
 
Worth thinking about little fish on the outlet too - keep the hole through as snug as possible or incorporate a 'washer' on the outside to cover a larger hole. Being able to take the pump out easy is another one of those little niggles that you get on shop brought that's definitely worth a bit of time if you can figure out a way to make it very simple.

Not sure what your climate is like but I like adding air when it's very hot and one feature I really like is the venturi on the outlet pipe as I can twist the thingybob and get air without running a separate airpump. It's like this: https://discover.hubpages.com/animals/How-To-Use-A-Venturi

View attachment 225135

The section with the outlet fits between the pump outlet and outflow nozzle so it's removable the rest of the year (if you want) but I usually just have it sat there in case I want it on.
The little fish and the outlet won't be a problem . I'm not plumbing the pump directly into the tank i.e. one big hole spewing forth filtered water . The scheme , as of now , at least , is to incorporate a 'spray bar' via drilling holes in the filter's side and feeding those holes via a manifold of sorts to which the pump will be attached . I should be able to make the pump/plumbing easily detachable from the manifold to ease pump removal . I've figured the holes to be in total area , but not number (a bit bigger than the Eheim spraybar holes)
than the Eheim spraybar . This should move an equal volume , but at less velocity which is just fine as I don't want lots of current , just a gentle flow .
Where I live (just outside NYC) it will get hot over the summer , 90 F or so , but not continuously so summers aren't too bad . It's not like Arizona , or Death Valley where it can be 110 plus in the daytime for extended periods . Plus I've got A/C which keeps the place in the mid 70's . Never worried about my tanks getting oxygen starved ; even before A/C .
 
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